
Just a little fill in for the holuidays!
And it came to pass in those days that a decree went out from Ceaser Agustus that ALL the world should be registered. Luke 2:1
Another biblical prophesy happening right before your blind eyes America! The United Kingdom is no longer a soveriegn nation! America is jumping right in bed with this Socialist "GREEN" notion... Did Any Media report on the Left wing Riots?
in reference to: EXCLUSIVE – British Peer: Copenhagen Summit Has Established A World Government (view on Google Sidewiki)I droped a few pictures to ponder sort of on a dare or maybe just to share
in reference to: Unload Lenny!: My Blizard Bonfire (view on Google Sidewiki)Look at Washington DC, 230+ years of 2 parties manipulating our government. 545 people deciding the fate of 300+ million? Both parties must know the American voice WILL NOT be silenced!
in reference to: Testimonials | Dave Westlake Section / Testimonials (view on Google Sidewiki)Did the U. K. have gun rights? Did anybody fight this or is there deception tied to climate gate and cap and trade? hmm...
in reference to:"Until yesterday, the EU could not annex additional policy areas without a new treaty, which needed to be ratified by all its constituent nations. Now, it has the so-called “passerelle” clause, or self-amending mechanism. Parliament, in other words, no longer has the final say on extensions of EU jurisdiction."
- At midnight last night, the United Kingdom ceased to be a sovereign state- The Crosstalk Blog (view on Google Sidewiki)
Just dug up a post from the past, although it's only a few days old, ever get a direct message about a twitter post from 2 days ago? then try to look it up? benn there done that! lol
in reference to: Page Title (view on Google Sidewiki)After the week-end is over, and I've digested the week-end stories of the political sections, get the facts...
in reference to:"Preserving, Protecting and Promoting the Family"
- Page Title (view on Google Sidewiki)
A WW-2 Vet's letter to the prez... hmm... I'm thinkin he has a valid perspective on what he sees goin on...
in reference to: Unload Lenny!: They don't make'em like that anymore. (view on Google Sidewiki)Mason Proffit video on FoxyTunes Planet
[via FoxyTunes / Mason Proffit]
With all four legs lengthened, clamp at 1 &1/2" down from the end of the leg for stops to support the lower pan of the table.
Make sure to align the swivel casters with the handle end of the table before welding. I won't use a level on this project because the floor is sloped in this garage. I measured from the top of the table to the bottom of the lower pan while it is up side down, knowing the casters are 6"
Double check the ol' tape measure, just to make sure something didn't move on me! hmm... lookin' good enough to burn!
There you have it, a little bit of degrease'r soap with the pressure wash and paint with primer. The steel used for the 10" length came from this very same project. Some of the tables had the same size angle iron in the add on roller saddles. In this case one table provided enough angle iron to modify 8 tables. With a little skill and technique you can make the legs appear to be seamless, as I did with a little bit of 36 grit fiber back pads on the 4 1/2" Milwaukee grinder before welding the bottom in place.
I figure at roughly $27.00 for a 20 ft. length, for new stock, this project will come in three sticks in my favor just in 3/16" 1&1/2" angle alone. Something like that just fuels my little eco-flames to think that over the course of 14 tables, 76 feet of steel didn't have to go to the landfill. My customer details a simple plan during the consultation and any questions are best handled with a phone call to the project coordinator, and we're good to go.
In recycling these tables I will also yield plenty of 3" x 3" angle, always handy in 4' lengths, 4"x4" square tube, heavy wall perfect for that body lift on my man-child's 4x4 monster mudd'r project, and a couple of ice cream buckets of nuts and bolts to be sorted at a later date. I guarantee someone in the neighbor hood will have a use for when the hardware store is closed on Sundays.
In an upcoming blog I'll show you the paint cart turned Band saw bench, another point of this project that I needed to finish this last weekend. I will need it for the next project, a stainless steel cart that I designed and was rewarded with an order for six more.
Take a good look around you when you encounter a problem, A wise man once told me, the answer is always within 25 feet of where you're standing. This job was an easy way to earn a dollar or two from the ol' man cave.
When it gets too thin to weld, it will vaporize before you can establish a puddle. Before You blink, you have another hole. The heat of the arc should be on the thickest of the two metals being welded. In a case like this the thinnest metal cracked at the edge of the weld. Typically that's where a weld should break under stress, even if in new condition. the problem of rust is even worse inside the muffler as it is separated from the opposite end on the inside.
SAFETY FIRST!
To fix it, I cut a piece of 3" galvanized pipe to length at 15".
2 strips of 18 Gauge 1 1/2"wide X 4"long. Mark center of the width at 3/4" on both ends.
Insert in 4" vise to the center line and securely clamp. Fold it over to 90 degrees by pounding it over with the end of a short 2 x 4, and a medium hammer. Two good cracks with that hammer and you have a mini angle. Then cut slices in one face about 3/8" apart with a 4-1/2"cut off wheel. I used the 7" Dewalt .045 in the picture.
hmm.. pie x the radius squared!
Let's be practical here, just form both halves of the flange to fit the pipe by wrapping it around the pipe, then reverse it so the flange is flush with the end of the replacement tube, tack it to the new tube. Trim second flange to fit with cut off wheel and tack in place.
If satisfied, weld solid to pipe 360 degrees while it is separate from the muffler.
Test fit the flanged tube, and trim tabs to fit the back of the muffler with the old hole centered in the tube. Make alignment marks if you wish, or just fire a tack on the top tab to hang it like I did.
If you are lucky you'll still have those two perfect bungee cords to hold it in one place while tacking the new tube. In this case I used my photographer's helping hand.
Remember safety, before welding on any vehicle, it is recommended to disconnect the battery ground cable. I connect the ground cable to the new clean replacement tube to eliminate that intermittent spark at the very beginning of the welding process due to ground problems.
The new tube is the root metal, it will carry the heat of the arc and allow you to just melt the edge and bond to the much thinner muffler case. use a small weave if you like.
Tack to the back of the muffler enough to secure and enjoy the project!
For me, the project was just good practice to see if I can save the kid, oops! I mean, man child a few bucks. Something inside still vibrates but it sounds like a 4 cylinder school bus crossover now. That don't matter though, you can still hear the stereo thumping a quarter mile away!
I did this with an old Lincoln Arc Weld Pack 100 112volt welder I purchased new around 1989 or so.
Josh did his midnight run to the gopher state later that night without a hitch. The good news is, I finally got my spark pictures, and got them posted to boot!